Mechanical
What is a simple machine?
- A device that changes the magnitude or direction of force
- A device used only for generating electricity
- A device used only for measuring temperature
- A device used only for storing energy
Explanation:
- A simple machine is a mechanical device that helps perform work by changing the magnitude or direction of an applied force.
- Examples include the lever, pulley, wheel and axle, inclined plane, screw, and wedge.
- The ideal mechanical advantage of a machine is the ratio of output force to input force.
What is mechanical advantage of a machine?
- Ratio of output force to input force
- Ratio of input force to output force
- Ratio of output speed to input speed
- Ratio of input work to output work
Explanation:
- Mechanical Advantage (MA) = Load / Effort.
- A machine having MA greater than 1 multiplies the applied force.
- In an ideal machine, input work equals output work.
What is a four-bar linkage?
- A mechanism consisting of four rigid links connected by four turning pairs
- A mechanism having four gears only
- A mechanism having four sliding pairs only
- A mechanism consisting of four independent shafts
Explanation:
- A four-bar linkage consists of four rigid links connected by four pin joints or turning pairs.
- One link is generally fixed and the remaining links produce relative motion.
- It is widely used for converting rotary motion into oscillating or other types of motion.
Which link of a four-bar mechanism is generally fixed?
- Frame or fixed link
- Coupler link
- Rocker link
- Follower link
Explanation:
- The fixed link provides the reference frame for the motion of the other links.
- The other three links are generally called the input link, coupler, and output link.
In a four-bar mechanism, the link connecting the crank and rocker is called the:
- Coupler link
- Frame
- Crank
- Rocker
Explanation:
- The coupler is the floating link that connects the crank and rocker.
- It transmits motion from the input crank to the output rocker.
What is the main function of a flywheel?
- To reduce fluctuation of speed caused by fluctuation of energy
- To control the mean speed of an engine
- To increase friction between gears
- To increase the fuel supply
Explanation:
- A flywheel stores excess energy when the engine produces more energy than required and releases it when the engine produces less energy than required.
- It therefore reduces speed fluctuations within a cycle.
- A flywheel does not normally regulate the mean speed of an engine; that is primarily the function of a governor.
What is fluctuation of energy in an engine?
- The difference between maximum and minimum energy stored in the flywheel during a cycle
- The difference between input and output power at all times
- The total energy supplied by fuel
- The total frictional energy of the engine
Explanation:
- During an engine cycle, the turning moment varies, causing the kinetic energy of the rotating parts to fluctuate.
- Maximum fluctuation of energy is the difference between maximum and minimum values of energy stored in the flywheel during the cycle.
- The flywheel absorbs and releases energy to maintain more uniform speed.
Which device controls the mean speed of an engine when the load changes?
- Governor
- Flywheel
- Clutch
- Brake
Explanation:
- A governor regulates the fuel or working-fluid supply to maintain approximately constant mean speed when the load changes.
- A flywheel mainly reduces cyclic speed fluctuations within an operating cycle.
What is the main purpose of a belt drive?
- To transmit power between two shafts
- To store hydraulic energy
- To measure shaft speed
- To reduce the temperature of a bearing
Explanation:
- A belt drive transmits mechanical power from a driving shaft to a driven shaft using a flexible belt.
- It is suitable when the shafts are separated by a comparatively large distance.
Which type of belt has a trapezoidal cross-section?
- V-belt
- Flat belt
- Round belt
- Rope belt
Explanation:
- A V-belt has a trapezoidal cross-section and operates in a V-grooved pulley.
- The wedging action between the belt and groove increases frictional grip and permits higher power transmission than a flat belt of similar size in many applications.
Which belt is generally preferred for transmitting power over long centre distances?
- Flat belt
- V-belt
- Timing belt only
- Toothed gear belt only
Explanation:
- Flat belts are commonly used for relatively long centre distances.
- V-belts are compact and provide good grip but are generally used for shorter centre distances.
- Flat belts transmit power mainly through friction between the belt and pulley.
What is the main advantage of a V-belt over a flat belt?
- Higher frictional grip due to wedging action
- It requires no pulley
- It cannot slip under any condition
- It always operates without tension
Explanation:
- The V-shaped belt fits into a V-grooved pulley.
- The wedging action increases the normal reaction between the belt and pulley surfaces and consequently increases frictional grip.
- However, V-belts can still slip under unsuitable operating conditions.
What is a clutch?
- A device used to engage or disengage power transmission between two shafts
- A device used only to stop a shaft permanently
- A device used to measure torque
- A device used to store compressed air
Explanation:
- A clutch connects the driving shaft to the driven shaft when power transmission is required.
- It can also disconnect the driven shaft without stopping the prime mover.
- Clutches are widely used in automobiles and machinery.
Which clutch uses friction between flat annular surfaces for power transmission?
- Plate clutch
- Conical clutch
- Centrifugal pump
- Gear clutch
Explanation:
- A plate clutch transmits torque through friction between one or more pairs of flat friction surfaces.
- Single-plate and multi-plate clutches are common types.
In a conical clutch, the friction surfaces are:
- Conical
- Flat circular
- Spherical
- Cylindrical only
Explanation:
- A conical clutch uses mating conical friction surfaces.
- The axial force produces normal pressure on the conical surfaces, allowing torque to be transmitted through friction.
What is the primary function of gears?
- To transmit motion and power between shafts with a definite velocity ratio
- To store electrical energy
- To reduce lubrication requirements to zero
- To eliminate all mechanical losses
Explanation:
- Gears are toothed mechanical elements used to transmit power and motion between rotating shafts.
- They provide a positive drive without the slip associated with friction drives.
- They can also change speed, torque, and direction of rotation.
Which type of gear is used to transmit power between parallel shafts with straight teeth?
- Spur gear
- Bevel gear
- Worm gear
- Rack and pinion
Explanation:
- Spur gears have straight teeth parallel to the axis of rotation.
- They are mainly used for parallel shafts.
- Helical gears are also used for parallel shafts but have inclined teeth.
Which type of gear is generally used to transmit motion between intersecting shafts?
- Bevel gear
- Spur gear
- Worm gear
- Rack and pinion
Explanation:
- Bevel gears have conical pitch surfaces and are commonly used for intersecting shafts.
- They can transmit motion at different shaft angles, commonly 90°.
Which gear arrangement is commonly used for transmitting motion between non-parallel and non-intersecting shafts?
- Worm and worm wheel
- Spur gear pair
- Bevel gear pair
- Rack and pinion
Explanation:
- A worm drive consists of a worm and worm wheel and is commonly used for non-parallel, non-intersecting shafts.
- It can provide a large speed reduction in a compact arrangement.
What is the gear ratio of a pair of gears in terms of their number of teeth?
- Speed ratio = Tdriven/Tdriver
- Speed ratio = Tdriver/Tdriven in all cases
- Speed ratio = Tdriver × Tdriven
- Speed ratio = Tdriver + Tdriven
Explanation:
- For a simple gear pair, NdriverTdriver = NdrivenTdriven.
- Therefore, Ndriver/Ndriven = Tdriven/Tdriver.
- Thus, a larger driven gear rotates at a lower speed than the smaller driving gear.
A 20-tooth gear drives a 60-tooth gear. What is the speed ratio Ndriver/Ndriven?
- 3
- 1/3
- 2
- 4
Explanation:
- Speed ratio = Tdriven/Tdriver.
- Therefore, speed ratio = 60/20 = 3.
- If the 20-tooth gear rotates at 900 rpm, the 60-tooth gear rotates at 300 rpm.
Which gear tooth profile is most commonly used in modern power transmission?
- Involute profile
- Parabolic profile only
- Elliptical profile
- Circular arc profile only
Explanation:
- The involute profile is widely used because it provides a constant velocity ratio even when the centre distance changes slightly.
- It is comparatively easy to manufacture and maintain.
What is the main function of a governor?
- To regulate the mean speed of an engine according to load changes
- To store energy during an engine cycle
- To transmit power between shafts
- To reduce bearing friction
Explanation:
- A governor automatically adjusts the working-fluid or fuel supply as the load changes.
- Its purpose is to maintain the mean speed within a desired range.
- Flywheel and governor have different functions.
Which of the following is a centrifugal governor?
- Watt governor
- Dead-weight governor
- Pressure governor only
- Hydraulic accumulator
Explanation:
- The Watt governor is a centrifugal governor.
- Centrifugal governors operate using the centrifugal effect produced by rotating masses.
- Other examples include Porter and Proell governors.
In a centrifugal governor, the balls move outward when the engine speed:
- Increases
- Decreases to zero
- Remains exactly constant
- Becomes independent of load
Explanation:
- When speed increases, centrifugal force on the rotating balls increases.
- The balls move outward, causing the sleeve mechanism to move and reduce the fuel or working-fluid supply.
- This action tends to restore the engine speed.
What is a riveted joint?
- A permanent joint made by rivets to connect two or more plates
- A temporary joint made only by bolts
- A joint made only by welding
- A joint used only for gears
Explanation:
- Riveting is a permanent mechanical joining process.
- Rivets are inserted through holes in the plates and then deformed to form a head, securing the plates together.
- Riveted joints were historically common in boilers, bridges, tanks, and structural work.
Which type of riveted joint has the plates overlapping each other?
- Lap joint
- Butt joint
- Welded joint
- Flanged joint
Explanation:
- In a lap joint, one plate overlaps the other and the rivets pass through the overlapping portion.
- In a butt joint, the main plates are placed edge-to-edge and cover plates are generally used.
What is the primary function of a cam?
- To convert rotary motion into a prescribed reciprocating or oscillating motion
- To store electrical energy
- To increase fluid pressure
- To join two shafts permanently
Explanation:
- A cam is a rotating or sliding machine element that gives a follower a specified motion.
- Cams are widely used in engines, automatic machines, and control mechanisms.
- The shape of the cam profile determines the follower motion.
In a cam mechanism, the member that follows the cam profile is called the:
- Follower
- Crank
- Rocker
- Gear
Explanation:
- The follower remains in contact with the cam surface and moves according to the cam profile.
- Followers may be translating or oscillating and may have roller, flat-faced, or knife-edge contact.
Which type of follower has a roller at its contacting end?
- Roller follower
- Knife-edge follower
- Flat-faced follower
- Spherical follower only
Explanation:
- A roller follower uses a small roller to contact the cam.
- Rolling contact reduces sliding friction compared with a knife-edge follower and is widely used in high-speed mechanisms.
What is the main function of a bearing?
- To support a rotating shaft and reduce friction
- To increase shaft friction
- To store fuel
- To increase gear tooth pressure
Explanation:
- Bearings support rotating or moving machine elements while reducing friction and wear.
- They are broadly classified into sliding-contact and rolling-contact bearings.
- Ball and roller bearings are examples of rolling-contact bearings.
Which bearing primarily supports a radial load?
- Radial bearing
- Thrust bearing only
- Footstep bearing only
- Collar bearing only
Explanation:
- Radial bearings are designed mainly to support loads acting perpendicular to the shaft axis.
- Thrust bearings are designed mainly for loads acting along the shaft axis.
What is friction in a collar bearing?
- Friction between the collar and bearing surface due to axial load
- Friction between two gear teeth only
- Friction between belt and pulley only
- Friction in a fluid nozzle
Explanation:
- A collar bearing supports an axial or thrust load.
- Friction occurs between the rotating collar and the stationary bearing surface.
- The frictional torque depends on the load, coefficient of friction, and dimensions of the bearing surfaces.
Which type of bearing is used mainly to support an axial load on a vertical shaft?
- Footstep bearing
- Journal bearing
- Radial ball bearing only
- Needle bearing only
Explanation:
- A footstep bearing supports the lower end of a vertical shaft and carries axial load.
- The end of the shaft rests on the bearing surface.
For a flat collar bearing under uniform pressure, the frictional torque depends on:
- The dimensions of the collar, axial load, and coefficient of friction
- Only the shaft speed
- Only the density of the lubricant
- Only the shaft length
Explanation:
- For a collar bearing, frictional torque is obtained by integrating the friction force over the bearing area.
- For a single collar under uniform pressure, the frictional torque is commonly expressed as T = μWRm, where μ is coefficient of friction, W is axial load, and Rm is mean radius.
- The exact expression for Rm depends on the assumed pressure distribution.
Which machine element is used to transmit motion between two shafts by means of toothed engagement?
- Gear
- Belt
- Clutch
- Bearing
Explanation:
- Gears transmit power through direct engagement of their teeth.
- Unlike friction belt drives, properly meshing gears provide a positive velocity ratio without normal slip.
Which device primarily absorbs and releases energy to smooth cyclic speed fluctuations?
- Flywheel
- Governor
- Clutch
- Gearbox
Explanation:
- The flywheel stores kinetic energy when the supplied torque exceeds the resisting torque and releases it when the supplied torque is insufficient.
- This action smooths the cyclic variation of shaft speed.
What happens to the speed of the driven shaft when a small gear drives a larger gear?
- The driven shaft rotates at a lower speed
- The driven shaft always rotates faster
- Both shafts must rotate at the same speed
- The driven shaft does not rotate
Explanation:
- For meshing gears, N1T1 = N2T2.
- If T2 is larger than T1, then N2 is smaller than N1.
- Thus, a larger driven gear provides speed reduction and torque multiplication, neglecting losses.
